Instruments    >   Manufacturing / General Industrial


MANUFACTURING / GENERAL INDUSTRIAL

Issues from maintenance problems with heavy industrial and multi-million dollar manufacturing equipment can cause hundreds and thousands of products to be delayed in production.  Graphtec dataloggers offer handy portable trouble-shooting tool for testing and monitoring electrical signals from expensive industrial equipment. From condition monitoring to life cycle testing, embedded Graphtec solution can offer multi-various inputs displayed in large format with easy-to-handle data from complex data acquisition to simple thermal verification processes.

Rapid installation of the test platform can offer in-depth diagnosis of CNC machines, presses, rollers, mills, and even tractors and 3D cutters and printers.  Monitoring long term condition of heavy equipment can also offer analysis on asset conditions and motor performances to measure durability and uniformity of production and manufacturing.  Protect your asset with Graphtec dataloggers to measure and to prevent failures and catastrophic events.

ADVANTAGE OF THE GRAPHTEC DATA LOGGERS / DATA PLATFORM

 

PORTABILITY

Portable configuration offers easy-to-use troubleshooting tools for using dataloggers in various test conditions.

VERSATILITY

Physical sensors with linear voltage output (or 4-20mA loop) can be displayed individually with its original unit of measurement.

LOW-COST

Graphtec recorders offer low-cost alternative to ATE setup where roll out and engineering require significant labor.


TEST CATEGORIES

 
  • Asset Protection/Maintenance

  • Condition Monitoring

  • Manufacturing Process Checks

  • Motor Performance Measurement

  • Temperature Uniformity Survey

  • Environmental Monitoring

  • Mechanical/Production Testing

  • Thermal Performance Checks

  • Product Life Cycle Testing


CHOOSE TOP PRODUCTS

GL7000
 

Development testing for Injection Molding Equipment

GL7000 records dynamic temperature profile at fast sampling speeds to monitor injection molding process for temp and pressure.  Various other signals can be considered using varying amplifier modules.


Reading RPM measurement on Copy Machines and Printers

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Read through roller adjustment and RPM shifts using F/V converter to the GL7000 for accurate printer performance inspection and maintenance.


Simulate Anomalies on on-site Robotics Equipment

Record the output from automated robotics equipment and output the signal to simulated testers.  Monitor and look at the variances in movement using the output module from GL7000.


Monitor both Control Signals and Physical Vibration Measurement for secondary analysis

Records the operating conditions of the controllers for the vibration shakers as well as the actual physical measurement on the shaker table so you have an accurate data on the sensitivity of the test component.


Performance Testing for Gaskets

Measure gasket strain, applied pressure, and temperature to test gasket capability.

GL980
 

Continuous Recording of Dynamic Power and Current signal from Robotics Welding Machine

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Dynamic recording of current levels and temperature levels can compare the consistency of how the welding machines are performing while the robotics are operating.


Measuring Load Signal from Tension Testers

Strain measurement from weight scales on load cells from a tension testers can be recorded at high sampling intervals with a trigger start to record critical dynamic information.


Monitoring Fast Changing Signal from Flaw Detectors

Dynamic monitoring is required when using ultrasonic flaw detection systems. Analog outputs from the flaw detectors can be recorded onto the GL980 for extended period. (2days 6 hours at 1ms interval. 40sec at 100kS/s)


RPM Measurement of Belt Conveyers on a Production Line

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F/V converter or tachometers can be used to measure the RPM speed of the motor and the belt conveyer speed.


Maintenance Measurement for Industrial Gas Turbines

Maintenances for Emergency back up generators and co-generation system can be done using the GL980 monitoring 500V high voltage range in the generator and the relative temperature ranges on the boilers.


Concrete Material Compression Testing

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Concrete compressive strength test can be done using a strain gauge measurement conditioner along with the displacement transducer to measure the amplitude of the two signals on the GL980.


ECU Temperature Profile 

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Measure the temperature profile data of the ECU blocks with environmental test chamber and use it as a reference data for mass production.  Perform dynamic signal recording (for electrical signal) on top of the slow running temperature data.


Measurement of Control Equipment

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Measure the control signal of the control devices including voltage and temperature to troubleshoot problems and monitor its conditions.


Measure Variables as X-Y Recorder

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Variance the relationship between displacement and strain amount converted from the compression test device into voltage signals displayed in XY graph.

GL840
 
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Temperature Measurement for Transmission Lines

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Measure the temperature of the outer layer of high-voltage transmission lines inside the power plant and judge the degree of wear to the transmission line.


Temperature Monitoring for Industrial Piping Systems

Monitor multichannel of temperature points for industrial piping systems within a manufacturing plant.


Environmental Monitoring of Semiconductor Manufacturing Equipment

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Manage the environment with multi-channel measurement to produce high quality products.


Built-in Test System for Fuel Cell Evaluation

Incorporate the GL840 into an automated test system to measure temperature and humidity during fueling process such as heat pumps and thermal energy reuse.


Temperature Measurement for High Quality (Energy-Saving) Washing Machines

Measure temperature and humidity levels during the drying process with a high-performance washing machines.


Performance Development for Multiple Refrigerators during Testing Phase

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PC measurements of multiple refrigerator temperature points can be measured up to 500 channels via LAN.


Measurement of Piping Temperature in Manufacturing Plants

Measure multiple temperature points inside the piping structure of manufacturing equipment at multiple points.


Monitoring of High Precision Equipment for Thin Film Production and Impact Sealers

Measure the control signal and the power drive voltages with manufacturing equipment such as production surface-treated film materials, and monitor the condition of the equipment.


Testing of Self-propelled Vacuum Cleaners

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Precisely measure the internal temperature along with the control signal of small household appliances.

GL240
 

Continuous Measurement of Static Electricity

Check electrostatic change after passing through an ionizer with up to 10 channels using static electricity sensor. 


Temperature Mapping for Drying Furnace and Environmental Chambers

Measure the temperature profile at drying points of the test components inside dry furnaces at multiple points up to 10 channels.


Performance Testing for Refrigeration Units

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Measure refrigeration units up to 10 channels and record data onto the SD card for quick post process checks on their performances.


Measuring Ion Balances using Ion Balancers and Controllers

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Measure the decay time and ion balance measurement using measurement values from balancers and controllers to display and record time-stamp value on the GL240.


Recording Flow Rates from 4-20mA Signals

Measure pipe flow rates/pressure signals from pressure and flow transducers with 0-10V output or 4-20mA current loop signals used with the 250ohm shunt resistor and scale your input to display and log original unit of measurement in PSI or in cubic inches per second and other custom units.


Monitor the Output from Displacement Sensors

Check the output from the displacement sensors with multiple channels up to 10 channels.


Production Line Testing

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Collect production situation data for daily purposes via SD card and LAN interface using the GL240.


Monitor Output from Automated Test Equipment

Monitor time-based variables from various instrumentation and automated test equipment with a quick portable 10 channel datalogger to troubleshoot and check equipment.

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